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Everest Twin Lobe Blowers

Capacity from 25 m3/hr to 10,000 m3/hr in single stage, for working pressures up to 1 Kg/cm2.

Everest, a leading manufacturer of Twin Lobe Blowers in India. These blowers are designed for flow rates from 25 m3/hr to 10,000 m3/hr in a single stage, and beyond this capacity in a parallel configuration. They are well-suited for working pressures of up to 1 kg/cm2, making them the ideal choice for a diverse range of pressure and vacuum applications.

Everest Twin Lobe Blower is a Positive Displacement machine, which discharges a constant volume of air when operated at a constant speed. These machines are suitable for both pressure and vacuum applications.

Working Principle
working-principle-twinlobe.jpg

Direction within a casing closed at the ends by side plates. The impellers rotate, drawing air into one side of the casing and forcing it out of the opposite side against the existing pressures. The differential pressure developed, therefore, depends upon the resistance of the connected system.
Blowers, as positive displacement types, do not generate pressure within the casing; instead, the discharge pressure relies on the system resistance or back pressure. Maintaining small operational clearance achieves effective sealing of the compressor inlet area from the discharge area, eliminating the need for internal lubrication of the lobes. A pair of accurately machined alloy steel hardened and ground timing gears maintain clearances between the impellers, during rotation. The air, thus delivered, is 100% OIL FREE.A lobe compressor's pumping capacity, when operating at constant speed, remains unaffected by variations in inlet and discharge pressure. These Blowers are constant volume machines, which deliver a fixed discharge against the system backpressure. Therefore, it is essential to ensure that we impose minimum pipeline restrictions at the inlet and discharge. Adequate size piping and large radius bend ensure minimum line losses resulting in higher efficiency and low power consumption. We should also avoid sudden changes in the pipeline cross-section.
To change capacity, you must either adjust the speed (for energy saving) or release some of the air into the atmosphere (which is not energy saving). Avoid recirculating air from the discharge to suction to prevent overheating. Never try to control the compressor's capacity by throttle valves in the intake or discharge piping. This increases the power load on the motor and may seriously damage the compressor. There is an increase in the discharge air temperature due to the heat of compression. As a thumb rule the discharge air temperature increases @ 100C for every 0.1 Kg/cm2 of P above the inlet temperature.

Working Principle

  • 100% oil free air delivery
  • Factory engineered, Factory guaranteed, superior product
  • Alloy steel hardened and ground timing gears, oil splash lubricated
  • Anti-friction bearings
  • Rotary Oil Sealing
  • Rigid one piece CI casing & end plates
  • Horizontal & Vertical configurations available
  • Easy rotor timing setting
  • Air Cooled & Water Cooled design available
  • Fail safe labyrinth sealing
  • Extended shaft design for cool running
  • Dynamically balanced rotor shaft assembly (Grade 6.3 ISO 1940-1986)
  • Large inlet & outlet connections for minimal loss
  • Improved volumetric efficiency and reduced operating temperatures
  • Alloy steel toughened shafts ground to close tolerances
  • Performance testing as per standard test procedure STP-01 based on BS 1571-2:1975 and ISO 1217:2009
  • We manufacture all blowers are manufactured on state of the art, imported CNC machines, machined to close tolerances with high degree of accuracy on profile machining, ensuring high volumetric efficiency
  • All major components are interchangeable making Everest the first and only manufacturer to attain the same
  • Non-contact type labyrinth seals, with vent , offers lifelong sealing without any seal replacement need

Description

Working Principle
working-principle-twinlobe.jpg

Direction within a casing closed at the ends by side plates. The impellers rotate, drawing air into one side of the casing and forcing it out of the opposite side against the existing pressures. The differential pressure developed, therefore, depends upon the resistance of the connected system.
Blowers, as positive displacement types, do not generate pressure within the casing; instead, the discharge pressure relies on the system resistance or back pressure. Maintaining small operational clearance achieves effective sealing of the compressor inlet area from the discharge area, eliminating the need for internal lubrication of the lobes. A pair of accurately machined alloy steel hardened and ground timing gears maintain clearances between the impellers, during rotation. The air, thus delivered, is 100% OIL FREE.A lobe compressor's pumping capacity, when operating at constant speed, remains unaffected by variations in inlet and discharge pressure. These Blowers are constant volume machines, which deliver a fixed discharge against the system backpressure. Therefore, it is essential to ensure that we impose minimum pipeline restrictions at the inlet and discharge. Adequate size piping and large radius bend ensure minimum line losses resulting in higher efficiency and low power consumption. We should also avoid sudden changes in the pipeline cross-section.
To change capacity, you must either adjust the speed (for energy saving) or release some of the air into the atmosphere (which is not energy saving). Avoid recirculating air from the discharge to suction to prevent overheating. Never try to control the compressor's capacity by throttle valves in the intake or discharge piping. This increases the power load on the motor and may seriously damage the compressor. There is an increase in the discharge air temperature due to the heat of compression. As a thumb rule the discharge air temperature increases @ 100C for every 0.1 Kg/cm2 of P above the inlet temperature.

Working Principle

  • 100% oil free air delivery
  • Factory engineered, Factory guaranteed, superior product
  • Alloy steel hardened and ground timing gears, oil splash lubricated
  • Anti-friction bearings
  • Rotary Oil Sealing
  • Rigid one piece CI casing & end plates
  • Horizontal & Vertical configurations available
  • Easy rotor timing setting
  • Air Cooled & Water Cooled design available
  • Fail safe labyrinth sealing
  • Extended shaft design for cool running
  • Dynamically balanced rotor shaft assembly (Grade 6.3 ISO 1940-1986)
  • Large inlet & outlet connections for minimal loss
  • Improved volumetric efficiency and reduced operating temperatures
  • Alloy steel toughened shafts ground to close tolerances
  • Performance testing as per standard test procedure STP-01 based on BS 1571-2:1975 and ISO 1217:2009
  • We manufacture all blowers are manufactured on state of the art, imported CNC machines, machined to close tolerances with high degree of accuracy on profile machining, ensuring high volumetric efficiency
  • All major components are interchangeable making Everest the first and only manufacturer to attain the same
  • Non-contact type labyrinth seals, with vent , offers lifelong sealing without any seal replacement need